Gear Ratio Calculator: Speed, Torque, and Mechanical Advantage
Calculate gear ratio, output speed, output torque, and mechanical advantage for gear trains and gearboxes. Covers simple, compound, and planetary gear systems.
Gears trade speed for torque (or vice versa) according to a simple ratio. Whether you're sizing a gearbox for a motor, designing a bicycle drivetrain, or figuring out the final drive ratio on a vehicle, the gear ratio calculation is the same — you just need to track which way the trade-off goes.
The CalcHub Gear Ratio Calculator calculates output speed, output torque, and mechanical advantage for simple and compound gear trains.
The Basic Gear Ratio
Gear Ratio = Driven Teeth ÷ Driver Teeth = Input Speed ÷ Output Speed = Output Torque ÷ Input TorqueFor a 12-tooth driving gear meshing with a 48-tooth driven gear:
- Gear ratio = 48 ÷ 12 = 4:1 (speed reduction)
- If input is 1,200 RPM → output = 1,200 ÷ 4 = 300 RPM
- If input torque is 10 N·m → output torque = 10 × 4 = 40 N·m (× efficiency)
- Direction of rotation: reversed (external gears counter-rotate)
Speed-Torque Trade-Off
This is the fundamental principle:
| Gear Ratio | Effect | Common Application |
|---|---|---|
| >1 (reduction) | Speed down, torque up | Conveyor, hoist, robot joint |
| <1 (overdrive) | Speed up, torque down | Bicycle high gear, overdrive transmission |
| 1:1 | Speed and torque unchanged | Direction change or shaft offset |
| High ratio (10:1+) | High torque multiplication | Worm drives, hoists, positioning |
Compound Gear Trains
When multiple gear pairs are in series, multiply all ratios:
Total Ratio = Ratio₁ × Ratio₂ × Ratio₃ × ...For a two-stage gearbox:
- Stage 1: 10T driver → 40T driven = 4:1
- Stage 2: 12T driver → 36T driven = 3:1
- Total ratio = 4 × 3 = 12:1
Input: 3,000 RPM, 5 N·m
Output: 3,000 ÷ 12 = 250 RPM, 5 × 12 = 60 N·m (before losses)
Compound gear trains allow large ratios with compact gear sizes.
Gear Efficiency
Real gearboxes lose some power to friction. Efficiency varies by type:
| Gear Type | Efficiency per Stage |
|---|---|
| Spur gears | 97–99% |
| Helical gears | 97–99% |
| Bevel gears | 95–98% |
| Worm gear | 50–90% (depends heavily on lead angle) |
| Planetary gearbox | 95–98% |
| Cycloidal drive | 90–95% |
Worm gears are particularly lossy at high ratios — a 50:1 worm drive might be only 50–60% efficient. However, they self-lock (the load can't back-drive the motor), which is useful for hoists and positioning applications.
Bicycle Example: Gear Inches
Bicycle gearing uses "gear inches" or a gear ratio expressed differently:
Gear ratio = Front chainring teeth ÷ Rear cog teeth52T chainring / 13T cog = 4.0 gear ratio
52T chainring / 28T cog = 1.86 gear ratio
At the same cadence (pedal RPM), the 4.0 ratio gives you much higher wheel speed (but requires more force) compared to 1.86 (easier to pedal, more suited to climbing).
Planetary Gear Systems
Planetary gearboxes have sun, planet, and ring gears. The ratio depends on which element is held fixed:
- Ring fixed (sun in, planet carrier out): Ratio = 1 + (Ring teeth ÷ Sun teeth)
- Sun fixed (ring in, planet carrier out): Ratio = Ring teeth ÷ (Ring teeth − Sun teeth)
Planetary gears are compact for their torque capacity and are used in power tools, automatic transmissions, and industrial drives.
Does gear ratio affect the direction of rotation?
External (spur/helical) gears reverse direction at each mesh. An odd number of external gear meshes reverses overall direction. Internal gears (ring gear meshed with planet) maintain direction. Worm gears also change the shaft axis by 90°.
What's a differential gear and how is the ratio calculated?
A differential splits torque between two output shafts while allowing them to spin at different speeds (like in a car axle). The average output speed equals the input speed (for a 1:1 differential). The actual speed split depends on load distribution. This is more complex than fixed ratio gearing.
How do I convert between gear ratio and mechanical advantage?
They're the same thing here. A 4:1 gear reduction gives a mechanical advantage of 4 — you can output 4× the torque you input (at 1/4 the speed), before friction losses.
Related Tools
- Motor Torque Calculator — motor output that drives the gear train
- Pipe Flow Calculator — mechanical systems in pumping applications
- Acceleration Calculator — velocity and force related to rotating systems